CompatibilityThis Proto-Sound 2.0 Steam Locomotive Upgrade Kit is compatible with anyAC or DC Powered locomotive equipped with a DC can motor and moto
10 Ps-2 Upgrade Kit Installation Guide-Remove the PS-2 Board (A) from the sealed anti-stat
Ps-2 Upgrade Kit Installation Guide 11 Drill the appropriate mounting holes as determined from positioning the Ps-2 board and othe
12 Ps-2 Upgrade Kit Installation GuideMounting The Ps-2 Board- Mount the plastic mounting bracket (B)containing the PS-2 board (A) using the 2of the s
Ps-2 Upgrade Kit Installation Guide 13 - Apply thermal conductive grease to the metal heat sink bracket surface thatcontacts the frame and mount to t
14 Ps-2 Upgrade Kit Installation Guide Installing The Tender Harness, Speaker, Switches & Lights
Ps-2 Upgrade Kit Installation Guide 15 7 PIN5 PIN4 PIN12 PIN8 PIN2 PIN
Mount the smoke unit switch into the existing switch hole on the tender floor using srews (N).Take care to insert the correct plug into the correct co
Ps-2 Upgrade Kit Installation Guide 17 Ensure proper wire management by using pieces of plastic sleeve (R) to hold various cables in place.Solder Spe
The battery pack connector comes pre-mounted to the recharging port(X) and battery pack cable. It plugs into the PS-2 Circuit board asindicated by th
Ps-2 Upgrade Kit Installation Guide 19 Solder the red, blue and gray volume pot wires to the volume pot. Red to the center terminal andblue and gray
Table of ContentsContents Of The Kit... 3Required Tools...
20 Ps-2 Upgrade Kit Installation GuidePreparing The Locomotive For The PS-2 Upgrade-Boiler (save the mounting screws).-Headlight bul
Ps-2 Upgrade Kit Installation Guide 21 Unscrew the top motor mount screws so thatthe tach reader bracket can be installed ontothe Pittman motor.Deter
22 Ps-2 Upgrade Kit Installation Guide - Clean the flywheel with a cleaningsolution and then install the tachtape to the flywheel (m
Ps-2 Upgrade Kit Installation Guide 23 -Insert the tach reader into the tachreader bracket. -The gap between the optical sensor and flywheel should b
24 Ps-2 Upgrade Kit Installation Guide Installing The Ps-2 HarnessInto The LocomotiveMounting Harness Connector- Mount the 10-pin co
Ps-2 Upgrade Kit Installation Guide 25 Connecting Motor, Ground & Pickup WiresTach Reader(Bottom View)Tach Reader(Top View)Pickup RollerLeadsGrou
26 Ps-2 Upgrade Kit Installation Guide Drill out the bottom of the screw base for theoriginal headlight bulb used in RailKing stea
Connect the purple and brown wires to thesolder pad locations as seen above.CRITICAL STEP!! Solder togetherthe pads connecting the heating element to
28 Ps-2 Upgrade Kit Installation Guide Connect Power To The Constant Voltage Board-Use one of the previous red power wires to provid
Ps-2 Upgrade Kit Installation Guide 29 - Route the wires around the motor and chassis such that the wires will notbe pinched when the boiler is insta
Ps-2 Upgrade Kit Installation Guide 3 Contents Of The KitA) Proto-Sound 2.0 (PS-2) board (1)B) PS-2 plastic mounting bracket (1)C) Tender harness (1)
30 Ps-2 Upgrade Kit Installation Guide Testing The Ps-2 UpgradeInstallationConnect the tender (without the tender shell on) to the e
Ps-2 Upgrade Kit Installation Guide 31 Loading The Ps-2 Sound FileInto The Upgraded EngineBefore your upgraded locomotive will play locomotive sounds
32 Ps-2 Upgrade Kit Installation Guide Go to the Sound Sets page of the Proto-Sound 2.0 Website(www.protosound2.com/upg/soundsets.ht
Ps-2 Upgrade Kit Installation Guide 33 Select your locomotive from the search results by clicking on theappropriate photo.Scroll to the bottom of the
Cycle PhasesNeutralNeutralForwardReverse34 Ps-2 Upgrade Kit Installation Guide Conventional Ps-2 OperationThe Throttle knob contro
Ps-2 Upgrade Kit Installation Guide 35 This manual contains the operating instructions for Proto-Sound 2.0 in conventionalmode only. Instructions fo
36 Ps-2 Upgrade Kit Installation Guide Your engine is equipped with a sound package of passenger station announcements thatyou can p
Ps-2 Upgrade Kit Installation Guide 37 Tips on Using PSA•You can terminate PSA at any time by turning off power to the track for 15seconds.•You do no
38 Ps-2 Upgrade Kit Installation Guide Front Coupler:To fire the front coupler (if your engine has one), quickly tap the Bell button
Ps-2 Upgrade Kit Installation Guide 39 You can lock your engine into a direction (forward, neutral, or reverse) so that it will notchange directions.
4 Ps-2 Upgrade Kit Installation Guide (H) Locomotive Wire Harness w/Tach Reader(BC-1000003)(E) Proto-Coupler(DD-0000032)(F) Tender B
40 Ps-2 Upgrade Kit Installation Guide Self Charging Battery Back-UpThe two special AA size 1.5v NiCad self-charging batteries recha
Ps-2 Upgrade Kit Installation Guide 41 Although Proto-Sound 2.0 has been designed and engineered for ease of use, you mayhave some questions during i
42 Ps-2 Upgrade Kit Installation Guide Cab ChatterLock-outVolumeBatteryFYSRemedyRemedyRemedyRemedyRemedySometimes the Cab Chatter so
Ps-2 Upgrade Kit Installation Guide 43 FYS RemedyOnce in FYS, the engine doesn’t go into reverse.When the FYS enters its last sequence the bell auto
Service & Warranty InformationLimited 90-Day WarrantyHow to Get Service Under the Terms of the Limited WarrantyWhen you suspect an item is defecti
Ps-2 Upgrade Kit Installation Guide 45 PS-2 Upgrade Kit- Coupler InstallationA plastic insulator, item EE in the parts list of your Proto-Sound 2.0
46 Ps-2 Upgrade Kit Installation Guide Tach Reader(Bottom View)Tach Reader(Top View)Pickup RollerLeadsGround LeadMotor Leads(Green)
Ps-2 Upgrade Kit Installation Guide 47 PS-2 Upgrade Kit- Other Proto-Smoke Circuit Wiring MethodsPlease keep in mind the objective when modifying Or
Ps-2 Upgrade Kit Installation Guide 5(I) Speaker(BF-0000034)(K) Tach Reader Brackets(L) Tach Tape(BE-0000151)(M) AA Battery Pack (
6 Ps-2 Upgrade Kit Installation Guide Required Tools- Soldering iron-ESD safe work area-White thermally conductive grease- Screw drivers,
Ps-2 Upgrade Kit Installation Guide 7 Inspection & Review Make sure pickup rollers are clean & lubed and roll freely.- Motor w/flywheel- Smok
8 Ps-2 Upgrade Kit Installation Guide Preparing The Tender For The PS-2 UpgradeBefore you can install the PS-2 components into your
Ps-2 Upgrade Kit Installation Guide 9 Installing The PS-2Components Into The TenderRequired Upgrade Kit ComponentsA) Proto-Sound 2.0 (PS-2) board (1)
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