M.T.H. Premier T-1 Reading Steam Locomotive Installation Manual

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Compatibility
This Proto-Sound 2.0 Steam Locomotive Upgrade Kit is compatible with any
AC or DC Powered locomotive equipped with a DC can motor and motor
flywheel. The locomotive must be large enough to house the electronics. The
instructions herein are generic in nature and will not provide the installer with
specific installation details for specific locomotives. Consult the individual
item’s operator’s manual for specific instructions on how to disassemble the
locomotive prior to installing the upgrade kit.
PLEASE READ BEFORE USE AND SAVE FOR REFERENCE
STEAM LOCOMOTIVE UPGRADE KIT
INSTALLATION MANUAL
WARNING: This product is not covered by a warranty unless installed by an
M.T.H. Authorized Conversion Center.
3rd Edition
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1 2 3 4 5 6 ... 46 47

Summary of Contents

Page 1 - STEAM LOCOMOTIVE UPGRADE KIT

CompatibilityThis Proto-Sound 2.0 Steam Locomotive Upgrade Kit is compatible with anyAC or DC Powered locomotive equipped with a DC can motor and moto

Page 2 - Table of Contents

10 Ps-2 Upgrade Kit Installation Guide-Remove the PS-2 Board (A) from the sealed anti-stat

Page 3 - Contents Of The Kit

Ps-2 Upgrade Kit Installation Guide 11 Drill the appropriate mounting holes as determined from positioning the Ps-2 board and othe

Page 4

12 Ps-2 Upgrade Kit Installation GuideMounting The Ps-2 Board- Mount the plastic mounting bracket (B)containing the PS-2 board (A) using the 2of the s

Page 5

Ps-2 Upgrade Kit Installation Guide 13 - Apply thermal conductive grease to the metal heat sink bracket surface thatcontacts the frame and mount to t

Page 6 - Required Tools

14 Ps-2 Upgrade Kit Installation Guide Installing The Tender Harness, Speaker, Switches & Lights

Page 7 - Inspection & Review

Ps-2 Upgrade Kit Installation Guide 15 7 PIN5 PIN4 PIN12 PIN8 PIN2 PIN

Page 8 - PS-2 Upgrade

Mount the smoke unit switch into the existing switch hole on the tender floor using srews (N).Take care to insert the correct plug into the correct co

Page 9 - Components Into The Tender

Ps-2 Upgrade Kit Installation Guide 17 Ensure proper wire management by using pieces of plastic sleeve (R) to hold various cables in place.Solder Spe

Page 10 - Mounting The Ps-2 Board

The battery pack connector comes pre-mounted to the recharging port(X) and battery pack cable. It plugs into the PS-2 Circuit board asindicated by th

Page 11

Ps-2 Upgrade Kit Installation Guide 19 Solder the red, blue and gray volume pot wires to the volume pot. Red to the center terminal andblue and gray

Page 12

Table of ContentsContents Of The Kit... 3Required Tools...

Page 13 - Installing The Proto-Coupler

20 Ps-2 Upgrade Kit Installation GuidePreparing The Locomotive For The PS-2 Upgrade-Boiler (save the mounting screws).-Headlight bul

Page 14

Ps-2 Upgrade Kit Installation Guide 21 Unscrew the top motor mount screws so thatthe tach reader bracket can be installed ontothe Pittman motor.Deter

Page 15

22 Ps-2 Upgrade Kit Installation Guide - Clean the flywheel with a cleaningsolution and then install the tachtape to the flywheel (m

Page 16

Ps-2 Upgrade Kit Installation Guide 23 -Insert the tach reader into the tachreader bracket. -The gap between the optical sensor and flywheel should b

Page 17 - Solder Speaker Connections

24 Ps-2 Upgrade Kit Installation Guide Installing The Ps-2 HarnessInto The LocomotiveMounting Harness Connector- Mount the 10-pin co

Page 18

Ps-2 Upgrade Kit Installation Guide 25 Connecting Motor, Ground & Pickup WiresTach Reader(Bottom View)Tach Reader(Top View)Pickup RollerLeadsGrou

Page 19

26 Ps-2 Upgrade Kit Installation Guide Drill out the bottom of the screw base for theoriginal headlight bulb used in RailKing stea

Page 20 - The PS-2 Upgrade

Connect the purple and brown wires to thesolder pad locations as seen above.CRITICAL STEP!! Solder togetherthe pads connecting the heating element to

Page 21 - Determine Engine Motor Type

28 Ps-2 Upgrade Kit Installation Guide Connect Power To The Constant Voltage Board-Use one of the previous red power wires to provid

Page 22 - Small Mabuchi Motor

Ps-2 Upgrade Kit Installation Guide 29 - Route the wires around the motor and chassis such that the wires will notbe pinched when the boiler is insta

Page 23

Ps-2 Upgrade Kit Installation Guide 3 Contents Of The KitA) Proto-Sound 2.0 (PS-2) board (1)B) PS-2 plastic mounting bracket (1)C) Tender harness (1)

Page 24 - Into The Locomotive

30 Ps-2 Upgrade Kit Installation Guide Testing The Ps-2 UpgradeInstallationConnect the tender (without the tender shell on) to the e

Page 25

Ps-2 Upgrade Kit Installation Guide 31 Loading The Ps-2 Sound FileInto The Upgraded EngineBefore your upgraded locomotive will play locomotive sounds

Page 26

32 Ps-2 Upgrade Kit Installation Guide Go to the Sound Sets page of the Proto-Sound 2.0 Website(www.protosound2.com/upg/soundsets.ht

Page 27 - CRITICAL STEP!!

Ps-2 Upgrade Kit Installation Guide 33 Select your locomotive from the search results by clicking on theappropriate photo.Scroll to the bottom of the

Page 28

Cycle PhasesNeutralNeutralForwardReverse34 Ps-2 Upgrade Kit Installation Guide Conventional Ps-2 OperationThe Throttle knob contro

Page 29

Ps-2 Upgrade Kit Installation Guide 35 This manual contains the operating instructions for Proto-Sound 2.0 in conventionalmode only. Instructions fo

Page 30 - Installation

36 Ps-2 Upgrade Kit Installation Guide Your engine is equipped with a sound package of passenger station announcements thatyou can p

Page 31 - Into The Upgraded Engine

Ps-2 Upgrade Kit Installation Guide 37 Tips on Using PSA•You can terminate PSA at any time by turning off power to the track for 15seconds.•You do no

Page 32

38 Ps-2 Upgrade Kit Installation Guide Front Coupler:To fire the front coupler (if your engine has one), quickly tap the Bell button

Page 33

Ps-2 Upgrade Kit Installation Guide 39 You can lock your engine into a direction (forward, neutral, or reverse) so that it will notchange directions.

Page 34 - Conventional Ps-2 Operation

4 Ps-2 Upgrade Kit Installation Guide (H) Locomotive Wire Harness w/Tach Reader(BC-1000003)(E) Proto-Coupler(DD-0000032)(F) Tender B

Page 35 - Operating Instructions

40 Ps-2 Upgrade Kit Installation Guide Self Charging Battery Back-UpThe two special AA size 1.5v NiCad self-charging batteries recha

Page 36 - Direction

Ps-2 Upgrade Kit Installation Guide 41 Although Proto-Sound 2.0 has been designed and engineered for ease of use, you mayhave some questions during i

Page 37 - Proto-Coupler® Operation

42 Ps-2 Upgrade Kit Installation Guide Cab ChatterLock-outVolumeBatteryFYSRemedyRemedyRemedyRemedyRemedySometimes the Cab Chatter so

Page 38 - Speed Control

Ps-2 Upgrade Kit Installation Guide 43 FYS RemedyOnce in FYS, the engine doesn’t go into reverse.When the FYS enters its last sequence the bell auto

Page 39 - Automatic Sound Effects

Service & Warranty InformationLimited 90-Day WarrantyHow to Get Service Under the Terms of the Limited WarrantyWhen you suspect an item is defecti

Page 40 - Self Charging Battery Back-Up

Ps-2 Upgrade Kit Installation Guide 45 PS-2 Upgrade Kit- Coupler InstallationA plastic insulator, item EE in the parts list of your Proto-Sound 2.0

Page 41

46 Ps-2 Upgrade Kit Installation Guide Tach Reader(Bottom View)Tach Reader(Top View)Pickup RollerLeadsGround LeadMotor Leads(Green)

Page 42

Ps-2 Upgrade Kit Installation Guide 47 PS-2 Upgrade Kit- Other Proto-Smoke Circuit Wiring MethodsPlease keep in mind the objective when modifying Or

Page 43

Ps-2 Upgrade Kit Installation Guide 5(I) Speaker(BF-0000034)(K) Tach Reader Brackets(L) Tach Tape(BE-0000151)(M) AA Battery Pack (

Page 44 - Limited 90-Day Warranty

6 Ps-2 Upgrade Kit Installation Guide Required Tools- Soldering iron-ESD safe work area-White thermally conductive grease- Screw drivers,

Page 45

Ps-2 Upgrade Kit Installation Guide 7 Inspection & Review Make sure pickup rollers are clean & lubed and roll freely.- Motor w/flywheel- Smok

Page 46

8 Ps-2 Upgrade Kit Installation Guide Preparing The Tender For The PS-2 UpgradeBefore you can install the PS-2 components into your

Page 47

Ps-2 Upgrade Kit Installation Guide 9 Installing The PS-2Components Into The TenderRequired Upgrade Kit ComponentsA) Proto-Sound 2.0 (PS-2) board (1)

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